Production Optimization – Electrical Engineering Company, Germany

Location: Plant of an electronic components manufacturer near Munich
Problem: Slow cycle times, machine downtimes, and high scrap rate
Problem: Slow cycle times, machine downtimes, and high scrap rate
Analysis: Incorrect sequencing in the production process, frequent repackaging, and duplicated work steps
Measures: Redesign of the layout, digitalization of process descriptions, and targeted training for operating personnel
Result: 32% shorter cycle times and 18% reduction in scrap rate
Measures: Redesign of the layout, digitalization of process descriptions, and targeted training for operating personnel
Result: 32% shorter cycle times and 18% reduction in scrap rate